Silk History
Colourful golden sarees, they kept on growing, impossible to count; they were without number.
Through the centuries
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5th millennium BC
The first looms
Simple frames hold two sets of parallel threads. The heddle and the shuttle follow.
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Chola era
Thirubuvanam weaves silk
Under the great Chola rulers, the temple town of Thirubuvanam becomes known for silk weaving.
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Early 1800s
The Jacquard loom
Joseph-Marie Jacquard builds the first loom that weaves patterns automatically.
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1955
Thico Silks is founded
Thirubuvanam's weavers form the co-operative society that becomes Tamil Nadu's largest.
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1992
National Award
Vanasingaram sarees, woven in gold-gilded silver zari, win the National Award.
From cocoon to saree
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Cocoon
Bombyx mori silkworms, fed on mulberry leaves, spin the finest silk.
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Reeling
Cocoons are softened in hot water and 5–10 filaments are reeled together into one thread.
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Dyeing
The silk takes colour deeply, giving tones rarely seen in other fibres.
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Weaving
On the hand loom, body, korvai border and pallu come together with pure zari.
Silk weaving
Silk is stronger than any other natural fibre and, when dry, compares well with nylon and polyester. Silk garments are light yet warm, absorbent and naturally resistant to creasing. The fibre takes dye exceptionally well, giving rich colours rarely seen in other textiles.
Besides clothing such as sarees, kimonos, suits, dresses, scarves and neckties, silk has been used for bolting cloth, sewing thread, surgical sutures, fishing lines, electrical insulation, bicycle tyres and typewriter ribbons.
Silk
Silk comes from the cocoon of the silkworm, a caterpillar of the genus Bombyx that spins a protective case around itself. The domesticated Bombyx mori, which feeds on mulberry leaves, gives the finest raw silk.
Wild silkworms give tussar (brown to silver-grey), eri (white to reddish) and muga (golden or creamy white) silk. Wild silk is usually thicker and often cannot be unwound from the cocoon.
Looms
The earliest looms, from the 5th millennium BC, were simple frames holding two sets of parallel threads. Two inventions changed weaving: the heddle, which lifts alternate warp threads, and the shuttle, which carries the weft across. A hand loom today works in essentially the same way. In the early 1800s Joseph-Marie Jacquard built the first loom to weave patterns automatically, using punched cards.
The silk process
Unwinding the silk filament from the cocoon is called reeling, and it takes place in a filature. Cocoons are softened in hot water and brushed to find the end of the filament. One cocoon holds about 13,000 feet of filament, but only about a fifth of it becomes continuous silk. Five to ten cocoons are reeled together to get the right thickness; the filaments are crossed so they bond, then wound into hanks. Reeled silk is bundled into "books" and packed into bales for trade.
Silk sarees
Six yards long, the saree is the one garment to which the Indian woman remains bound by tradition. Tamil Nadu's handloom sarees, kaithari, keep that tradition most alive, and our weavers continue to answer every new fashion with imagination, dedication and skill.
Seven motifs of Thirubuvanam
Look closely at a Thico saree and you will find these, woven in pure zari.
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Mango
The weavers' favourite, woven in countless variations.
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Kalasam
The sacred vessel with mango leaves and coconut, central to Tamil rituals.
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Temple
Gopuram borders that celebrate our temple heritage.
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Rudraksham
Sacred beads, picked out in gold thread.
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Diamond
The bridal jewel, from Tamil wedding tradition.
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Neli
A flowing design taken from nature.
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Kodi visiri
Creepers and grapevines winding along the border.
Korvai borders
Borders woven in a contrasting solid colour and interlocked with the body, decorated with zari bells (chalangai), peacock eyes, arm jewels (vanki), grapes, creepers and mangoes, often with coloured "meena" thread work.
Colours
Parrot green, coffee brown and golden yellow, and two-tone shades such as peacock-neck (mayilkazhuthu) blue-green, lion red-orange and violet-green mango leaf.
Pallus
The rich end piece is woven separately and joined to the body with "pitni" work, so skilfully that the joint cannot be seen.
Traditional colours
- Parrot green
- Coffee brown
- Golden yellow
- Mayilkazhuthu (peacock neck)
- Lion red-orange
- Mango leaf (violet-green)
Two-tone colours are woven with a warp of one colour and a weft of another, so the silk shifts as it moves.
Every motif and colour on this page is still woven on our looms in Thirubuvanam.